As a supplier of pharmaceutical blister packing machines, I understand the importance of proper storage when these machines are not in use. A pharmaceutical blister packing machine is a significant investment for any pharmaceutical company, and ensuring its longevity and optimal performance requires careful storage practices. In this blog, I will share some valuable insights on how to store a pharmaceutical blister packing machine to maintain its functionality and extend its lifespan. Pharmaceutical Blister Packing Machine
Pre – storage Preparation
Before storing the pharmaceutical blister packing machine, a thorough cleaning is essential. Residues from blister packaging materials, such as plastic films, aluminum foils, and pharmaceutical powders, can accumulate on various parts of the machine. Use a gentle cleaning agent and a soft cloth to wipe down the exterior of the machine, including the control panel, conveyor belts, and the forming and sealing stations.
For the interior components, use compressed air to blow out any loose debris. Pay special attention to the heating elements, as dust and debris can affect their heating efficiency. Clean the molds and dies used for blister forming and sealing. Remove any remaining plastic or pharmaceutical residues, and then apply a thin layer of anti – rust lubricant to prevent corrosion.
Next, conduct a comprehensive inspection of the machine. Check for any loose parts, damaged wires, or signs of wear and tear. Tighten all loose screws and bolts. If you find any damaged components, replace them before storage. This pre – storage inspection can prevent further damage during the storage period and also save time and money on repairs when the machine is put back into use.
Disconnection and Protection of Electrical and Mechanical Parts
Disconnect the machine from the power supply. This not only ensures safety during storage but also protects the electrical components from potential power surges or other electrical issues. Label all power cords and connections clearly to facilitate easy re – connection later.
For the electrical system, it is advisable to cover the control panel with a protective plastic sheet. This can prevent dust and moisture from entering the sensitive electronic components, which could lead to short circuits or malfunctions.
When it comes to the mechanical parts, such as the gears, belts, and chains, apply a suitable lubricant. This helps to prevent rust and corrosion and also ensures that the moving parts remain in good condition. However, be careful not to over – lubricate, as excessive lubricant can attract dust and debris.
If possible, remove any detachable parts, such as the filling nozzles, sealing wheels, and blister molds. Store these parts separately in a clean, dry, and secure place. Place them in labeled containers or bags to make it easier to locate and assemble them when the machine is to be used again.
Storage Environment
The storage environment plays a crucial role in maintaining the quality of the pharmaceutical blister packing machine. Ideally, the machine should be stored in a clean, dry, and well – ventilated area. The temperature and humidity levels should be carefully controlled.
Keep the storage area at a temperature between 10°C and 30°C (50°F and 86°F). Extreme temperatures can cause damage to the machine’s components. For example, high temperatures can warp plastic parts, while low temperatures can make some materials brittle.
Humidity is another important factor. The relative humidity in the storage area should be maintained between 30% and 60%. High humidity can lead to corrosion of metal parts, while low humidity can cause static electricity, which may damage the electrical components.
To further protect the machine from dust and dirt, cover it with a dust – proof tarpaulin. Make sure the tarpaulin is tightly secured to prevent dust from seeping in.
Regular Maintenance and Checks during Storage
Even when the machine is in storage, regular maintenance and checks are necessary. Schedule periodic inspections at least once every three months. During these inspections, check the overall condition of the machine. Look for any signs of rust, mold, or damage.
If the machine has a battery (for example, in some advanced control systems), check its charge level. If the battery is low, recharge it according to the manufacturer’s instructions. A dead or low – charged battery can cause damage to the machine’s electrical system over time.
Re – lubricate the moving parts if necessary. Over time, the lubricant may dry out or become contaminated. A fresh application of lubricant can ensure that the parts will operate smoothly when the machine is put back into use.
Documentation and Record – keeping
Maintain detailed records of the storage process. This includes the date of storage, the condition of the machine before storage, the maintenance activities carried out during storage, and any issues found during the inspections.
Keep all the manuals, spare parts lists, and warranty documents in a safe place. These documents will be very useful when the machine needs to be serviced or repaired. They can also help in understanding the proper operation and maintenance of the machine.
Re – commissioning the Machine
When the time comes to put the pharmaceutical blister packing machine back into use, a proper re – commissioning process is required. First, remove the dust – proof tarpaulin and any covers on the machine.
Re – connect the power supply and all other electrical and mechanical connections according to the labels and manuals. Check all the connections to ensure they are secure.
Inspect all the parts that were removed and stored separately. Clean them again if necessary and reinstall them onto the machine.
Conduct a test run of the machine. Start with a slow – speed operation and gradually increase the speed. Check for any abnormal noises, vibrations, or malfunctions. If any issues are found, troubleshoot and fix them before full – scale production.
Conclusion
Proper storage of a pharmaceutical blister packing machine is a multi – step process that involves pre – storage preparation, creating the right storage environment, regular maintenance checks, and proper re – commissioning. By following these guidelines, pharmaceutical companies can ensure that their blister packing machines remain in good condition and are ready for use when needed.
Strip Packing Machine As a reliable supplier of pharmaceutical blister packing machines, I am committed to providing high – quality products and comprehensive after – sales support. If you are interested in purchasing a pharmaceutical blister packing machine or need further advice on machine storage and maintenance, please feel free to contact us for more information and to discuss your specific requirements.
References
- "Handbook of Pharmaceutical Blister Packaging Technology", various industry experts’ contributions
- Manufacturer’s manuals of different pharmaceutical blister packing machines
- Industry standards and guidelines for pharmaceutical equipment storage
Zhejiang Litai Intelligent Machinery Co., Ltd.
Zhejiang Litai Intelligent Machinery Co., Ltd. is well-known as one of the leading pharmaceutical blister packing machine manufacturers and suppliers in China since 1998. Please rest assured to buy high quality pharmaceutical blister packing machine at competitive price from our factory. For more information, contact us now.
Address: No.88 Wangxin Road, Dongshan Street, Ruian, Zhejiang, China
E-mail: chinaalisa87@hotmail.com
WebSite: https://www.antaipacking.com/
